A 3D-printed home by Icon
Icon 3D printing homes using its Vulcan printer. The Texas-based company completed a community of 3D-printed homes in Mexico for families living on $3 per day and a series of homes for the homeless in Austin. Courtesy Regan Morton Photography

How Far Has 3D-printed Architecture Come?

METROPOLIS tracks the development of 3D-printed buildings, and how they promises to revolutionize speed and sustainability in construction.

Recently, large-scale additive manufacturing, also known as 3D-printing, has revolutionized the architecture industry by enabling the production of complex, custom, and even massive parts in a shorter amount of time. Unlike traditional manufacturing methods, additive manufacturing builds objects layer by layer, directly from digital models, opening new possibilities for rapid prototyping. As technology evolves, large-scale additive manufacturing continues to offer benefits such as reducing material waste, shortening supply chains, and speeding up the production cycle.

Here, METROPOLIS spotlights the pioneers pushing the boundaries of the practice while looking ahead to the future of 3D-printing technology.

Contents

Pioneers in Additive Manufacturing

The Craft of 3D-Printing

3D-Printing with Natural Materials

3D-Printed Houses

Printing the Future

The Future of Reuse

Conclusion

Pioneers in Additive Manufacturing

Who were the pioneers for additive manufacturing? These visionary innovators not only redefined the boundaries of modern production but also unlocked the full potential of 3D printing, revolutionizing industries and reshaping the future of manufacturing. For example, architect firm SHoP created an experimental public plaza installation for Design Miami called Flotsam & Jetsam that marks a leap in 3D printing. Meanwhile, Albany-based Mesick Cohen Wilson Baker Architects used 3D printing to restore Frank Lloyd’s Annie Pfeiffer Chapel.

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Pioneers

The Craft of 3D-Printing

Additive manufacturing blends precision engineering with artistry, allowing designers and manufacturers to bring complex ideas to life and emphasize sustainability. For example, designers and architects like Ismail Tazi, Armandine David, Arthur Mamou-Mani, and Wonmin Park created material alternatives to mass-manufacturing, thereby eliminating waste. Mamou-Mani also created a 3D-printed installation from sustainable bioplastics called Conifera for fashion brand COS, which debuted at Milan Design Week 2019. Meanwhile, fabrication service NRI worked with architecture firms to change the global production model and increase high-quality materiality in the field. On the other hand, Bay area studio Emerging Objects seeks to innovate new 3D printing technology and materials for architects—by sharing their recipes online. And over in Zurich, researchers at Gramazio Kohler Research and ETH Zurich developed a way to 3D print lightweight concrete formwork that’s also recyclable.

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Craft

3D-Printing with Natural Materials

3D printing extends far beyond plastics, replicating natural materials like clay and earth-fiber textiles. This innovation paves the way for crafting cutting-edge designs that are not only groundbreaking but also environmentally sustainable. For example, Oakland-based architects Ronal Rael and Virginia San Fratello build structures that utilize materials like clay, adobe blocks, and other unlikely materials to dismantle political prejudices. San Fratello also explored merging additive manufacturing with natural phenomena like earth and snow. On the other hand, Pittsburgh artist Brian Peter fabricates 3D printed ceramics that fuses art and technology. Finally, Lola Ben-Alon, assistant professor at Columbia University’s Graduate School of Architecture, Planning and Preservation and director of the Natural Materials Lab, works to incorporate earth and bio-based materials into fabrication.

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Natural Materials

3D-Printed Houses

3D-printed houses are redefining the future of construction, offering a revolutionary approach to building that combines speed, efficiency, and sustainability, all while pushing the boundaries of architectural design. Take House Zero, a high-design, energy-efficient home in Austin by architecture firm Lake|Flato and 3D printing company ICON, which serves as a model for 3D-printed homes of the future. Meanwhile, Dutch architect Janjaap Ruijssenaars, founder of Universe Architecture, teamed up with Italian artist and mathematician Rinus Roelofs to create the world’s first 3D printed house back in 2013. In addition, South African architect Kevin Kimwelle and Texas construction company ICON shared the goal of making housing cheap, accessible and livable for all. And of course, while some builders are starting to incorporate automation and 3D printing into their projects, others look to international colleagues for inspiration on additive manufacturing in construction.

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Houses

Printing the Future

Additive manufacturing is shaping the future, driving innovation across industries by transforming bold ideas into reality and transforming how we design, create, and build in ways previously unimaginable. For example, design studio SEArch+ and robotics company ApisCor designed a hyperboloid dwelling that integrates radiation protection for NASA’s 3D-printed Mars Habitat challenge. Meanwhile, architect Tsz Yan Ng, with support from University of Michigan’s Taubman College of Architecture and Urban Planning, pushes the boundaries of material innovation through Robotic Needle Felting, which is a novel additive manufacturing technique for nonwoven textiles. Finally in Ukraine, additive manufacturing is literally building the future generation, as the Ministry of Education and Science teamed up with Poland-based humanitarian foundation Team4UA to 3D-print replacement school buildings that were lost to the war.

Learn more about these 3D-printed projects shaping the future:

The Future

Conclusion

In conclusion, additive manufacturing has emerged as a transformative force in modern production, unlocking new levels of creativity, efficiency, and sustainability across a wide range of industries. As the technology continues to evolve, its potential to revolutionize design and manufacturing processes will only grow, paving the way for a future where innovation knows no bounds.

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